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Beijing Liang Industrial Precision Machine Technology Co., Ltd.
Service Hotline: 13552946620
Contact: Talk Manager
Mobile: 13717861982
Tel: 010-69395198
Fax: 010-80303272
Website: WWW.bjlgjj.com
Address: No. 1th Liu Xialou, Liyuan store village, Shilou Town, Fangshan District, Beijing
Bus line: Beijing West railway station South Square walk to six miles Qiaodong take 835 express or 917 express bus to Tian Family Garden District station to get off transfer Room 11 road to Liyuan shop East station get off
Dongguan Liang Precision machine CNC machine Tool Co., Ltd.
Contact: Manager du
Mobile: 15120088920
Fax: 0769-82752550
Address: No. 7th Xia Chun Road, Langzhou village, Changping Town, Dongguan, Guangdong Province
Bus route: Dongguan East Station take No. 6 bus to Langzhou Village station to get off

What is a five-axis machining center? What are the characteristics of the five-axis machining center?

The CNC technology of the machining center is becoming more and more mature. In recent years, the five-axis CNC machining center has been widely used in various fields. In practical applications, whenever people encounter high-efficiency, high-quality machining problems with complex and complex parts, they always think of five-axis or even multi-axis linkage technology to solve. More and more manufacturers are tempted to find five-axis equipment to meet high efficiency and high quality processing. But are you really understanding five-axis machining? Take the Chenghai Xiaobian to take you into the five-axis machining center and unveil its mystery.

What is five-axis machining?

To really understand the five-axis machining, the first thing we have to do is to understand what a five-axis machining center is. The five axes (5 Axis Machining), as the name implies, are two X-axis axes added to the X, Y, and Z common linear axes. The two rotating shafts of the three axes A, B and C have different motion modes to meet the technical requirements of various products. In the mechanical design of the 5-axis machining center, machine tool builders are constantly working to develop new sports modes to meet various requirements. It integrates various types of five-axis machine tools on the market, although its mechanical structure is various.

Five-axis machine features

Speaking of the characteristics of the five-axis machine tool, it is necessary to compare with the traditional three-axis equipment. Three-axis machining equipment is relatively common in production, including vertical, horizontal and gantry. Common machining methods include end mill edge machining and side edge machining. The contouring of the ball head knife and so on. But no matter which form and method has a common feature, the direction of the tool axis remains constant during the machining process. The machine tool can only realize the rectangular coordinate of the tool in space by interpolation of three linear axes of X, Y and Z. The movement in the system. Therefore, in the face of the following products, the disadvantages of low efficiency, poor surface quality and even inability to process the three-axis machine are exposed.

1. Maintain the optimal cutting state of the tool and improve the cutting conditions

When the cutting tool moves toward the tip or the edge of the workpiece, the cutting state gradually deteriorates. To maintain optimum cutting conditions here, you need to rotate the table. And if we want to completely machine an irregular plane, we must rotate the table multiple times in different directions. It can be seen that the five-axis machine can also avoid the situation that the ball end mill center point line speed is 0, and obtain better surface quality.

2. Effectively avoid tool interference

For the components such as impellers, blades and integral blade discs used in the aerospace industry, the three-axis equipment cannot meet the process requirements due to interference. A five-axis machine can be satisfied. At the same time, the five-axis machine can also use shorter tools for machining, increase the rigidity of the system, reduce the number of tools, and avoid the generation of special tools. For our business owners, it means that the cost of the tool, the five-axis machine will save you money!

3. Reduce the number of clamping times, complete the five-sided processing in one setup

As can be seen from the above figure, the five-axis machining center can also reduce the reference conversion and improve the machining accuracy. In the actual processing, only one clamping is required, and the machining accuracy is more easily guaranteed. At the same time, due to the shortening of the process chain and the reduction of the number of equipment, the five-axis machining center also reduces the number of fixtures, workshop floor space and equipment maintenance costs. This means you can achieve more efficient and higher quality machining with fewer fixtures, less plant space and maintenance costs!

4. Improve processing quality and efficiency

The five-axis machine can be cut with the tool side edge for higher machining efficiency.

5. Shorten the production process chain and simplify production management

The complete machining of the five-axis CNC machine tool greatly shortens the production process chain and simplifies production management and scheduling. The more complex the workpiece, the more obvious its advantages over the traditional process-dispersed production methods.

6. Shorten new product development cycle

For aerospace, automotive and other companies, some new product parts and forming molds are complex in shape and high in precision. Therefore, a five-axis CNC machining center with high flexibility, high precision, high integration and complete processing capability can be used. It is a good solution to the accuracy and cycle problems of complex parts processing in the process of new product development, greatly shortening the development cycle and improving the success rate of new products.